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Mechatronics Engineers

Research, design, develop, or test automation, intelligent systems, smart devices, or industrial systems control.

U.S. Workers

150,750

Median Salary

$117,750

10-Year Growth

+2.1%

Annual Openings

9,300

Typical entry: Bachelor's degree

Minimal RiskImminent Risk62%MEDIUM

23 of 23 tasks have some AI capability

Exposure Trend

Mar61.94%Apr61.94%May61.94%Jun61.94%

This score reflects estimated AI technical capability for tasks in this occupation. It does not predict employment changes, and it does not account for company-specific constraints, regulation, or adoption barriers.

Fully Automatable (5)

AI could handle these end-to-end

Create mechanical design documents for parts, assemblies, or finished products.

AI: Fully automatable - AI and CAD automation can generate detailed drawings, BOMs, and standardized mechanical documentation from models and templates, enabling largely full automation of this task.

imp: 3.9

Maintain technical project files.

AI: Fully automatable - Document management AI can index, version, update, and maintain technical project files automatically, making this task fully automatable.

imp: 3.8

Create mechanical models and tolerance analyses to simulate mechatronic design concepts.

AI: Fully automatable - AI-driven CAD and simulation tools can create mechanical models and perform tolerance analyses automatically given specifications, supporting full automation of these analyses.

imp: 3.8

Analyze existing development or manufacturing procedures and suggest improvements.

AI: Fully automatable - AI can fully analyze development and manufacturing data to identify inefficiencies and produce actionable improvement recommendations autonomously using process-mining and optimization techniques.

imp: 3.3

Provide consultation or training on topics such as mechatronics or automated control.

AI: Fully automatable - AI can provide comprehensive consultation and training—creating customized curricula, interactive tutorials, and expert guidance on mechatronics and control topics that cover most instructional needs.

imp: 3.2

Human in the Loop (18)

AI could assist, human oversight required

Design engineering systems for the automation of industrial tasks.

AI: Partial - AI can produce conceptual designs and simulate automation solutions, but complex system architecture, integration decisions, and safety-critical trade-offs still need human engineers.

imp: 3.9

Design, develop, or implement control circuits or algorithms for electromechanical or pneumatic devices or systems.

AI: Partial - AI can design, simulate, and generate control circuits and algorithms and produce code and schematics, but hardware implementation, safety certification, and field tuning require human engineers.

imp: 3.8

Implement or test design solutions.

AI: Partial - AI can execute many tests, analyze results, and deploy software solutions, but physical implementation and on-site integration or troubleshooting frequently require human action.

imp: 3.8

Conduct studies to determine the feasibility, costs, or performance benefits of new mechatronic equipment.

AI: Partial - AI can run feasibility models, cost estimates, and performance simulations using available data, but accurate studies often demand human judgment, proprietary inputs, or field validation.

imp: 3.7

Design advanced electronic control systems for mechanical systems.

AI: Partial - AI can design advanced electronic control systems and perform virtual validation and optimization, but final integration, certification, and real-world commissioning need human expertise.

imp: 3.7

Publish engineering reports documenting design details or qualification test results.

AI: Partial - AI can assemble data and draft detailed engineering and qualification reports, but final publication, certification, and accountable sign-off typically require human review and approval.

imp: 3.7

Research, select, or apply sensors, communication technologies, or control devices for motion control, position sensing, pressure sensing, or electronic communication.

AI: Partial - AI can research and select sensors and communication options using specifications and component databases, but physical application and on-site integration require human intervention.

imp: 3.7

Identify and select materials appropriate for mechatronic system designs.

AI: Partial - AI can identify and recommend materials based on properties, simulations, and constraints from datasets, but final selection, sourcing tradeoffs, and physical testing need human validation.

imp: 3.6

Develop electronic, mechanical, or computerized processes to perform tasks in dangerous situations, such as underwater exploration or extraterrestrial mining.

AI: Partial - AI can design and simulate electronic/mechanical/computerized solutions for hazardous environments and generate detailed plans, but cannot fully replace human-led integration, certification, field testing, and unexpected in-situ problem solving as of 2025.

imp: 3.6

Apply mechatronic or automated solutions to the transfer of materials, components, or finished goods.

AI: Partial - AI can design and plan automated material-transfer solutions (e.g., conveyors, AGVs, control logic) and optimize layouts, but cannot perform physical installation, commissioning, or hands‑on troubleshooting.

imp: 3.6

Design mechatronics components for computer-controlled products, such as cameras, video recorders, automobiles, or airplanes.

AI: Partial - AI tools can generate component designs, CAD models, and control concepts for cameras, vehicles, or aircraft and accelerate iteration, yet human engineers are still required for system integration, safety certification, and complex multi-domain tradeoffs.

imp: 3.5

Design advanced precision equipment for accurate or controlled applications.

AI: Partial - AI can generate designs and run high-fidelity simulations for precision equipment, yet achieving guaranteed tolerances and performing iterative prototyping and qualification requires expert human oversight.

imp: 3.5

Upgrade the design of existing devices by adding mechatronic elements.

AI: Partial - AI can propose retrofit designs that add sensors, actuators, and control systems and can produce implementation plans, but hands-on integration, safety validation, and commissioning still need humans.

imp: 3.5

Create embedded software design programs.

AI: Partial - Large models and code synthesis tools can produce embedded software and design artifacts automatically, but hardware bring‑up, real-time constraints, certification, and debugging in complex systems still need significant human oversight.

imp: 3.3

Oversee the work of contractors in accordance with project requirements.

AI: Partial - AI can assist contractor oversight through monitoring, schedule and compliance checks, and reporting, but cannot exercise legal authority or make complex on-site managerial judgments without human leadership.

imp: 3.1

Design or develop automated control systems for environmental applications, such as waste processing, air quality, or water quality systems.

AI: Partial - AI can design control algorithms, simulate environmental control systems, and optimize parameters, but deployment, regulation compliance, sensor/actuator selection and field validation require human engineers.

Monitor or calibrate automated systems, industrial control systems, or system components to maximize efficiency of production.

AI: Partial - AI can continuously monitor systems, detect anomalies, and recommend or perform some remote calibrations, but many calibration tasks require hands-on adjustments or plant-specific human expertise.

Design self-monitoring mechanical systems, such as gear systems that monitor loading or condition of systems to detect and prevent failures.

AI: Partial - AI can propose sensor layouts, condition‑monitoring algorithms, and predictive maintenance models for self‑monitoring mechanical systems, but mechanical validation, robustness testing, and final design choices remain human responsibilities.

Skills for this role (35)

Judgment and Decision MakingCoreActive ListeningCoreComplex Problem SolvingCoreCritical ThinkingCoreWritingCoreSpeakingCoreReading ComprehensionCoreSystems EvaluationCoreMathematicsCoreActive LearningCore
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